In today’s fast-paced logistics and manufacturing industries, the demand for advanced packaging solutions has evolved far beyond the traditional box. One innovation reshaping how products are stored, shipped, and displayed is air permeable packaging. While most packaging aims to block air and moisture, air permeable options serve a different purpose—promoting airflow, maintaining product quality, and ensuring breathable conditions for items that need it.
For companies looking to maintain product integrity and embrace eco-conscious packaging, air permeable packaging presents a high-performing and sustainable choice.
Air permeable packaging is a kind of packaging material that provides for a controlled passage of air or gas through the package. This type of package is one that finds a balance between protection and ventilation and is best suited for products that are sensitive to moisture build-up or need fresh air—like foodstuffs, pharmaceuticals, or chemical additives.
This type of packaging is quite different from air tight boxes, which seal contents completely against the outside world. Rather, air permeable formats are used to allow air passage while maintaining the strength and functionality necessary when being transported or stored.
From sealed air protective packaging to flexible barrier materials, the uses for air permeable formats span many industries:
At Custom Packaging Pro, we understand the specific needs of each industry and deliver custom air permeable solutions that align with performance and branding.
When individuals hear Sealed Air packaging, they usually think of bubble wrap or foam inserts—and rightfully so. Sealed Air is a worldwide leader in creative protective packaging. Not all of their products, however, are totally air-tight. Several of their solutions, particularly in automated packaging machines and sealed air flexible packaging, offer choices that involve breathable membranes or vented structures.
Sealed Air Protective Packaging: Smarter and Safer
Combining sealed air protective packaging with air permeable technologies gives products the dual benefit of physical cushioning and ambient control. This is particularly useful for fragile goods like glassware, electronics, or temperature-sensitive products. Air-permeable layers can be included in:
Automated Packaging Systems from Sealed Air
As for automated packaging machines, Sealed Air provides cutting-edge technology that can be configured to employ permeable or impermeable materials. Automation provides efficiency, saves labor, and guarantees consistency with thousands of packages per hour.
Combining automated systems with air permeable packaging is particularly beneficial to food producers who need packaging that allows gases from ripening fruit, for instance, or to warehouses whose breathability of product adds shelf life.
Choosing air permeable solutions through Custom Packaging Pro opens up a range of benefits:
By allowing airflow, air permeable materials reduce moisture buildup that can lead to mold, mildew, or spoilage.
Ventilation helps keep products—especially organic ones—fresh longer by preventing gas accumulation.
Most air permeable materials can be produced with biodegradable films or recyclable substrates, aligning with sustainability goals.
With our state-of-the-art printing services, CPP can apply your logo, design elements, and instructions directly onto kraft paper, bubble mailers, or flexible films—even when using breathable materials.
At CPP, we offer a spectrum of packaging materials, so whether you need kraft paper bags or a completely air tight box, we’ve got you covered. Sometimes, your packaging strategy may require a combination of both. For example:
Our team can help you determine which solution aligns with your product’s needs and shipping conditions.
Adding air permeable packaging to your supply chain doesn't have to come at the expense of branding or aesthetics. Our design and development team can assist you in developing custom printed packaging through permeable films or ventilated kraft-based packaging structures.
From gift wrap and kraft paper sheet options to sealed air flexible packaging, we simplify it for you to feature your brand and keep your product safe. We also have:
As a trusted leader in innovative packaging solutions, Custom Packaging Pro offers unmatched value in breathable and protective packaging. Whether you’re a small business shipping perishable goods or a large-scale manufacturer handling complex inventory, we bring:
Our goal is to help businesses reduce waste, improve product integrity, and elevate unboxing experiences—without compromising protection.
Air permeable packaging is no longer an afterthought. It's the future of intelligent, safe, and eco-friendly shipping. With the versatility of sealed air packaging, the efficiency of automated systems, and the innovation behind CPP's one-of-a-kind designs, companies can breathe easier—literally and figuratively.
Whether you’re looking to enhance airflow, improve freshness, or go green with your packaging, Custom Packaging Pro has the technology, experience, and passion to deliver the perfect solution.
Need breathable packaging?
Contact Custom Packaging Pro today to explore our full range of sealed air packaging, kraft bags, and air tight box alternatives—designed just for you.
Q1. What is air permeable packaging?
A. Air permeable packaging allows controlled airflow through the packaging material, ideal for products that need ventilation such as produce, textiles, or medical items.
Q2. How is sealed air packaging different from air permeable packaging?
A. Sealed air packaging focuses on cushioning and protection with minimal airflow, while air permeable packaging balances protection with breathability.
Q3. Can air permeable packaging be automated?
A. Yes, automated packaging systems from companies like Sealed Air can be configured for both breathable and airtight solutions depending on the material used.
Q4. Is air permeable packaging recyclable?
A. Most air permeable packaging made from kraft paper or biodegradable films is recyclable, but composite materials may vary in recyclability.
Q5. When should I use an air tight box instead?
A. Use an air tight box when your product requires complete protection from air, moisture, or contamination—such as electronics or pharmaceuticals.
Q6. What products benefit most from air permeable packaging?
A. Fresh produce, baked goods, medical devices, and fabrics benefit most as the airflow prevents mold, condensation, and spoilage.
Q7. Can sealed air foam packaging be made breathable?
A. Yes, sealed air foam packaging can include perforations or breathable layers to create hybrid protection with airflow features.
